component preparation

Component preparation, also known as component assembly, remains an essential step in the modern electronics industry despite technological advancements. Therefore, cutting, bending, and beading are the three core processing steps at the heart of our services. Many electronic components are not available as surface-mount devices (SMDs ) but only as through-hole components – for example, power resistors, capacitors, or transistors. For this reason, HABERER proTEC assembles your components with precise tolerances and in accordance with standards, ensuring optimal integration into your production line.

Furthermore, the professional preparation and handling of wired components is crucial for a high-quality end product. Incorrectly prepared components lead to misplacements, solder joint defects, or complete component failures – and thus to avoidable production downtime. Consequently, HABERER proTEC has all the necessary machines to cut, bend, and/or crimp wired components with precise tolerances and ensure identical dimensions.

Semi- and fully automatic assembly of components

Depending on the component type and quantity, we use semi- or fully automated processes. Our modern machines also enable precise grid dimensions, uniform bending angles, and accurate cutting lengths – repeatable, for every component and every batch size. Furthermore, our years of experience in component assembly give us a thorough understanding of the specific requirements of the electronics industry.

Professional component preparation begins with a precise analysis of the component specifications. We then verify the manufacturer's guidelines, determine the optimal grid dimension, and select the appropriate tooling. Whether cutting to the exact wire length, bending to the desired angle, or creating beads for a reliable snap-in point – every step is inspected and documented by our specialists.

We therefore have all the necessary machinery to assemble wired components with precise tolerances and identical dimensions. Contact us – we'd be happy to advise you!

  • Change grid size

  • Change from radial to SMD

  • Beads of components

  • Cutting and bending axial diodes

  • Delta pinning of TO92 legs

  • Spreading of TO92 pins

  • Spreading of TO92 pins

Schedule: In order to find out whether and how the component can be processed, we need a detailed drawing of the actual / target state. Ideally, the data sheet of the component manufacturer.
Wired components can always be taped, stored or delivered loose.

Additional services: In conjunction with component preparation, we offer further services. For example, it is possible to package the component in a customer-specific carrier strip after processing . This can greatly facilitate further processing in the SMT line.